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Mestek VERTICAL STEAM HOT WATER HEATERS Bedienerhandbuch

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FTXLF-IOM-HN-1-110308 Copyright 2008 Mestek, Inc.
82-0317
Boiler manual
Installation and operation
instructions
Also read and follow:
XLF HeatNet Control manual
is manual is intended only for use by a qualied heating installer/technician. Read and follow this manual, all supplements and related
instructional information provided with the boiler. Install, start and service the boiler only in the sequence and methods given in these
instructions. Failure to do so can result in severe personal injury, death or substantial property damage.
Do not use the boiler during construction. Construction dust and particulate, particularly drywall dust, will cause contamination of
the burner, resulting in possible severe personal injury, death or substantial property damage. e boiler can only be operated with a dust-
free air supply. Follow the instruction manual procedures to duct air to the boiler air intake. If the boiler has been contaminated by operation
with contaminated air, follow the instruction manual guidelines to clean, repair or replace the boiler if necessary.
Ax these instructions near to the boiler. Instruct the building owner to retain the instructions for future use by a qualied service technician,
and to follow all guidelines in the User’s Information Manual.
Finned copper tube
Gas boilers (MB) &
Water heaters (MW)
Models 3000 & 4000 only
Seitenansicht 0
1 2 3 4 5 6 ... 39 40

Inhaltsverzeichnis

Seite 1 - Boiler manual

FTXLF-IOM-HN-1-110308 Copyright 2008 Mestek, Inc.82-0317Boiler manualInstallation and operation instructionsAlso read and follow: XLF HeatNet Control

Seite 2 - COMPONENTS

10Finned copper tube gas boilers & water heaters – Boiler manualFTXLF-IOM-HN-1-110308 Copyright 2008 Mestek, Inc.VENT OPTION 2: VERTICAL CHIMNEY

Seite 3 - BEFORE YOU START

11Finned copper tube gas boilers & water heaters – Boiler manualFTXLF-IOM-HN-1-110308 Copyright 2008 Mestek, Inc.VENT OPTION 3: SIDE WALL VENT — S

Seite 4 - RATINGS & CAPACITIES

12Finned copper tube gas boilers & water heaters – Boiler manualFTXLF-IOM-HN-1-110308 Copyright 2008 Mestek, Inc.OPTION 4: VERTICAL CHIMNEY VENTI

Seite 5

13Finned copper tube gas boilers & water heaters – Boiler manualFTXLF-IOM-HN-1-110308 Copyright 2008 Mestek, Inc.OPTION 4: VERTICAL CHIMNEY VENTI

Seite 6 - VENT SYSTEM OPTIONS

14Finned copper tube gas boilers & water heaters – Boiler manualFTXLF-IOM-HN-1-110308 Copyright 2008 Mestek, Inc.GENERAL PIPING REQUIREMENTS Impr

Seite 7 - HORIZONTAL OR VERTICAL

15Finned copper tube gas boilers & water heaters – Boiler manualFTXLF-IOM-HN-1-110308 Copyright 2008 Mestek, Inc.Futera XLF PipingFigure 9

Seite 8

16Finned copper tube gas boilers & water heaters – Boiler manualFTXLF-IOM-HN-1-110308 Copyright 2008 Mestek, Inc.Pump requirementsThis low mass bo

Seite 9 - Locate exhaust terminal

17Finned copper tube gas boilers & water heaters – Boiler manualFTXLF-IOM-HN-1-110308 Copyright 2008 Mestek, Inc.Typical Primary/Secondary Piping

Seite 10 - Vent connections

18Finned copper tube gas boilers & water heaters – Boiler manualFTXLF-IOM-HN-1-110308 Copyright 2008 Mestek, Inc.NOTES:Boiler circuit piping must

Seite 11 - FIGURE 7

19Finned copper tube gas boilers & water heaters – Boiler manualFTXLF-IOM-HN-1-110308 Copyright 2008 Mestek, Inc.DOMESTIC WATER SUPPLY PIPING Pro

Seite 12 - 4000 14 356

2Finned copper tube gas boilers & water heaters – Boiler manualFTXLF-IOM-HN-1-110308 Copyright 2008 Mestek, Inc.XLF PRIMARY COMPONENTSElectrical e

Seite 13 - Legend for Figure 8

20Finned copper tube gas boilers & water heaters – Boiler manualFTXLF-IOM-HN-1-110308 Copyright 2008 Mestek, Inc.Futera XLF Heat Exchanger Selecti

Seite 14 - GENERAL PIPING REQUIREMENTS

21Finned copper tube gas boilers & water heaters – Boiler manualFTXLF-IOM-HN-1-110308 Copyright 2008 Mestek, Inc.Typical Water Heating Piping (MW

Seite 15 - Futera XLF PipingFigure 9

22Finned copper tube gas boilers & water heaters – Boiler manualFTXLF-IOM-HN-1-110308 Copyright 2008 Mestek, Inc.GAS SUPPLY PIPING Check the bo

Seite 16

23Finned copper tube gas boilers & water heaters – Boiler manualFTXLF-IOM-HN-1-110308 Copyright 2008 Mestek, Inc.A ground joint union should be in

Seite 17

24Finned copper tube gas boilers & water heaters – Boiler manualFTXLF-IOM-HN-1-110308 Copyright 2008 Mestek, Inc.GENERAL OPERATION Before procee

Seite 18

25Finned copper tube gas boilers & water heaters – Boiler manualFTXLF-IOM-HN-1-110308 Copyright 2008 Mestek, Inc.HeatNet Control PanelFigure 17 SE

Seite 19 - TEMPERATURE RISE CONTROL

26Finned copper tube gas boilers & water heaters – Boiler manualFTXLF-IOM-HN-1-110308 Copyright 2008 Mestek, Inc. e following start-up procedure

Seite 20 - Cold Water Supply

27Finned copper tube gas boilers & water heaters – Boiler manualFTXLF-IOM-HN-1-110308 Copyright 2008 Mestek, Inc.Verify low fire operation Connect

Seite 21 - ese drawings show sug

28Finned copper tube gas boilers & water heaters – Boiler manualFTXLF-IOM-HN-1-110308 Copyright 2008 Mestek, Inc.If the pressure signal is correct

Seite 22 - GAS SUPPLY PIPING

29Finned copper tube gas boilers & water heaters – Boiler manualFTXLF-IOM-HN-1-110308 Copyright 2008 Mestek, Inc.Pilot adjustmentThe pilot pressur

Seite 23 - ELECTRICAL WIRING

3Finned copper tube gas boilers & water heaters – Boiler manualFTXLF-IOM-HN-1-110308 Copyright 2008 Mestek, Inc.BEFORE YOU START is manual covers

Seite 24 - Hydronic heating boilers

30Finned copper tube gas boilers & water heaters – Boiler manualFTXLF-IOM-HN-1-110308 Copyright 2008 Mestek, Inc.MAINTENANCE Disconnect electrica

Seite 25 - NO DEMAND

31Finned copper tube gas boilers & water heaters – Boiler manualFTXLF-IOM-HN-1-110308 Copyright 2008 Mestek, Inc.Replace the pipe plugs using a su

Seite 26 - OPERATING INSTRUCTIONS

32Finned copper tube gas boilers & water heaters – Boiler manualFTXLF-IOM-HN-1-110308 Copyright 2008 Mestek, Inc.Futera XLF pressure sensor hose r

Seite 27

33Finned copper tube gas boilers & water heaters – Boiler manualFTXLF-IOM-HN-1-110308 Copyright 2008 Mestek, Inc.Exploded viewFigure 24 REPAIR PAR

Seite 28 - CHECKING & ADJUSTMENTS

34Finned copper tube gas boilers & water heaters – Boiler manualFTXLF-IOM-HN-1-110308 Copyright 2008 Mestek, Inc.REPAIR PARTS CONTINUEDFigure 20

Seite 29 - Input rate — Natural gas

35Finned copper tube gas boilers & water heaters – Boiler manualFTXLF-IOM-HN-1-110308 Copyright 2008 Mestek, Inc.REPAIR PARTS CONTINUEDRef # Nam

Seite 30 - Heat exchanger cleaning

36Finned copper tube gas boilers & water heaters – Boiler manualFTXLF-IOM-HN-1-110308 Copyright 2008 Mestek, Inc.REPAIR PARTS CONTINUEDRef # Nam

Seite 31 - Manometer test port manifold

37Finned copper tube gas boilers & water heaters – Boiler manualFTXLF-IOM-HN-1-110308 Copyright 2008 Mestek, Inc.REPAIR PARTS CONTINUEDRef # Nam

Seite 32

38Finned copper tube gas boilers & water heaters – Boiler manualFTXLF-IOM-HN-1-110308 Copyright 2008 Mestek, Inc.38 In addition to completing the

Seite 33 - REPAIR PARTS

39Finned copper tube gas boilers & water heaters – Boiler manualFTXLF-IOM-HN-1-110308 Copyright 2008 Mestek, Inc.39COMBUSTION ANALYSIS MINIMUM FIR

Seite 34 - CONTINUED

4Finned copper tube gas boilers & water heaters – Boiler manualFTXLF-IOM-HN-1-110308 Copyright 2008 Mestek, Inc.RATINGS & CAPACITIES Before un

Seite 35

40Finned copper tube gas boilers & water heaters – Boiler manualFTXLF-IOM-HN-1-110308 Copyright 2008 Mestek, Inc.Commonwealth of MassachusettsInst

Seite 36

5Finned copper tube gas boilers & water heaters – Boiler manualFTXLF-IOM-HN-1-110308 Copyright 2008 Mestek, Inc. Never operate the Futera XLF in

Seite 37

6Finned copper tube gas boilers & water heaters – Boiler manualFTXLF-IOM-HN-1-110308 Copyright 2008 Mestek, Inc.Intake air option – Horizontal gui

Seite 38 - START-UP REPORT

7Finned copper tube gas boilers & water heaters – Boiler manualFTXLF-IOM-HN-1-110308 Copyright 2008 Mestek, Inc.OPTION 3 — Side Wall Vent, Positiv

Seite 39 - ADDITIONAL NOTES AND COMMENTS

8Finned copper tube gas boilers & water heaters – Boiler manualFTXLF-IOM-HN-1-110308 Copyright 2008 Mestek, Inc.VENT OPTION 1: DIRECT VENT — Hori

Seite 40 - Installation Requirements

9Finned copper tube gas boilers & water heaters – Boiler manualFTXLF-IOM-HN-1-110308 Copyright 2008 Mestek, Inc.VENT OPTION 1: DIRECT VENT — Combi

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